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Treatment of industrial gases

Industrial processes such as combustion, steel and metal production, chemical product manufacturing, waste processing and energy production are among the most common in the generation of polluting gases. That is why flue gas treatment solutions are needed to reduce these emissions and minimise their impact.

Flue gas treatment solutions are essential to comply with environmental regulations and to improve air quality and people’s health, preventing the formation of smog and other environmental problems. In addition, they help improve the quality of working conditions for workers.Principio del formulario

The permitted limits for the emission of pollutants into the atmosphere are increasingly stricter and more controlled, so having an optimal solution for gas treatment is of vital importance for producers, thus avoiding high penalties and optimising the efficiency of the system and reducing expenses derived from the operation.

What are the main flue gas treatment solutions?

The main technologies in flue gas treatment can be simplified into the following families:

  • Adsorption
    Contaminants are removed by adhering to the surface of a solid particle (adsorbent). Some of the adsorbents used would be activated carbon or zeolites.

  • Absorption
    Contaminants are removed from the emitting gas through wet or dry absorption when mixed with a reagent which causes a chemical reaction with the contaminant.

  • Catalytic treatments.
    During the catalytic process, polluting gases pass through a catalyst which activates the chemical reaction that transforms the polluting components into less toxic or non-toxic ones.

  • Filtration
    Technology used to remove particles, which can be done either dry or wet. Dust collectors are common in dry processes, and wet scrubbers in wet processes.

  • Thermal Oxidation
    Process where gases are subjected to high temperatures to convert pollutants into less polluting gases, such as carbon dioxide (CO2), water vapor (H2O) and nitrogen (N2), but also into gases that must be considered for treatment in future stages, such as hydrogen chloride (HCl) and nitrogen oxides (NOx), among others.

  • Biological treatment.
    Technology that uses microorganisms to eliminate contaminants from gases

What contaminants can be treated with each gas treatment solution?

The attached matrix is ​​a very basic idea of ​​the most used and common technologies for each type of pollutant. It is important to note that deciding to use one technology over another, or to use a set of them, will depend on many factors. These include the concentration of contaminants, the conditions of the gases, the nature of the process, the required limits of contaminants and the effluence of various contaminants at the same time, among many other factors. Therefore we must have specialists who can assess the best solution available for each specific case.

Which technology should be chosen for flue gas treatment?

While sometimes it is quite clear which technology to use, at other times different technologies can offer similar solutions to the problem. This is why it is important to consult experts who can evaluate the best technology available for each specific case, analysing the origin of the emitting source, the composition of gases, the availability of services at the client’s plant, the required legal limits, etc.

 

Contact us to receive advice from a technician specialised in flue gas treatment systems.

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